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10 common manufacturing accidents

On Behalf of | Feb 20, 2025 | Workers' Compensation |

Manufacturing is a significant part of the lives and careers of many in western Connecticut. However, work in this industry can also pose safety risks to workers. What injuries are common challenges for manufacturing workers in Torrington and the surrounding area?

1. Cuts

Workers can get severe cuts from sharp objects, machinery, and the materials they work with. Those who work with metal castings or plastic parts face a higher risk because of the sharp edges.

2. Burns

In manufacturing areas where workers weld, handle chemicals or work with high heat, burns are common. Making electronics and car parts often involves dealing with hot items.

3. Hearing loss

Constant loud noise cause hearing loss, which might be temporary or permanent. This is a common issue in places where they make metal castings or car parts.

4. Respiratory issues

Breathing in fumes, dust, or vapors can damage the lungs. As a result, thousands of workers in manufacturing experience respiratory issues every year because of their work. This risk is common in companies that make plastic parts or fuel cells.

5. Musculoskeletal disorders

Repeated tasks or overexertion can cause sprains, soreness or even long-term issues like carpal tunnel syndrome. These health issues account for around 17 percent of health-related days away from work in the manufacturing industry. Repeated tasks are common in industries like clothing manufacturing or injection mold manufacturing, making musculoskeletal disorders a common concern.

6. Eye injuries

Tiny particles, splashes or bright lights from the manufacturing processes can hurt workers’ eyes. Those making metal casings or electronics are often at risk of these injuries.

7. Amputations

Working with heavy machinery can be very dangerous and sometimes leads to amputations. Inappropriate safety measures or poorly-maintained machinery can increase this risk.

8. Crush injuries

Crush injuries can occur when parts of the body are caught between equipment or heavy objects. This type of injury is common in industries involving heavy machinery and equipment, such as automotive parts manufacturing and metal castings.

9. Electrical shocks

Working with high voltage equipment – like the equipment used in making electronics or fuel cells – puts workers at risk of electrical shocks. These shocks can cause burns or electrocution.

10. Chemical exposure

Being around or handling dangerous chemicals can happen in many manufacturing areas, like making plastic parts or fuel cells. This can lead to skin irritation, poisoning or other serious health problems.

Manufacturing accidents can be severe, and injured workers deserve support. Thankfully, workers’ compensation can make up for lost wages and pay for healthcare costs while they recover from these serious injuries.

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